Injection Molding

TERA is a full-service, custom manufacturer of high precision plastic injection molds, custom molded plastic components and complete contract assemblies.

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TERA Injection Molding Introduction

TERA PLASTICS & ELECTRONIC CO., LTD. is Taiwan supplier and manufacturer in Plastic injection molding OEM / ODM Industry. TERA has been offering our customers high quality Custom Injection Molds, Plastic Injection Molding, Plastic Injection Parts, Moulding & Insert Moulding, Plastic Part Assembly, Plastic Insert Molding, Custom Insert Molding with Metal, Moulding, Manufacturing Assembly since 1986. With both advanced technology and 33 years experience, TERA always make sure to meet each customer's demand.

Injection Molding

Injection molding (moulding) is a manufacturing process for producing parts from both thermoplastic and thermosetting plastic or other materials including metals, glasses, elastomers and confections. Material is fed into a heated barrel, mixed, and forced into a mold cavity where it cools and hardens to the configuration of the cavity. After a product is designed, usually by an industrial designer or an engineer, molds are made by a moldmaker (or toolmaker) from metal, usually either steel or aluminum, and precision-machined to form the features of the desired part. Injection molding is widely used for manufacturing a variety of parts, from the smallest component to entire body panels of cars.

Mold or die are the common terms used to describe the tooling used to produce plastic parts in molding. Since molds have been expensive to manufacture, they were usually only used in mass production where thousands of parts were being produced. Typical molds are constructed from hardened steel, pre-hardened steel, aluminum, and/or beryllium-copper alloy. The choice of material to build a mold from is primarily one of economics; in general, steel molds cost more to construct, but their longer lifespan will offset the higher initial cost over a higher number of parts made before wearing out. Pre-hardened steel molds are less wear-resistant and are used for lower volume requirements or larger components. The typical steel hardness is 38–45 on the Rockwell-C scale. Hardened steel molds are heat treated after machining. These are by far the superior in terms of wear resistance and lifespan. Typical hardness ranges between 50 and 60 Rockwell-C (HRC). Aluminum molds can cost substantially less, and, when designed and machined with modern computerized equipment, can be economical for molding tens or even hundreds of thousands of parts. Beryllium copper is used in areas of the mold that require fast heat removal or areas that see the most shear heat generated. The molds can be manufactured either by CNC machining or by using electrical discharge machining processes.